To produce best quality of fabric we have the latest machinery from
different parts of the world.
Weaving M/Cs –
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Sulzer Ruti PU/P-7100/PS-930 / P7200,
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Picanol Airjet/Tsudakoma Airjet
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Warping M/Cs – Hakoba, Westpoint, Prashant Gamatex
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Sizing M/C - Kawamoto, Westpoint, Amritlakshmi
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Jacquard/Dobby- Staubli.
The company is equipped with latest weaving technology – Airjet,
Rapier and Projectile Weaving machines from Japan, Switzerland
combined with preparation Warping and Sizing from Germany and Japan.
Product
Cotton and synthetic fabrics suitable for shirts, trousers,
garments and sheeting’s.
Production Capacity
Total 865 High Speed Airjet, Sulzer and Rapier Looms with varied
width suitable for single width and double width fabric as well
as wider width sheeting’s. Production capacity 7.50 Million mtrs. of
fabric per month.
Human Resource
Our most valuable asset is our fully devoted and experienced employee.
We invest in on human resource, their training for awareness to latest
development and technologies, their welfare programs to make
them socially secure.
Manufacturing Process
Testing of Raw-material – The raw-material Cotton and Synthetic yarn
is tested for its quality, Imperfections and strength to ensure
highest efficiency and quality of fabric.
Warping & Sizing- Weaver’s beam are prepared on latest warping and
sizing machines to ensure Smooth and uninterrupted functioning of warp
on looms. The yarn passes through steaming and coating of
chemical to give desired strength.
Drawing and Knotting
The warp beam undergoes function of drawing in desired weave manually
to make it suitable for use as TANA (Warp) portion of the fabric.
Alternatively knotting is being done on the loom itself from
warp beam.
Weaving
The warp beam put on loom as above, ready for making the fabric is
then passes through weft insertion (BANA) through different technology
on different looms e.g. projectile, Rapier and Air. With this
process grey fabric manufacturing is completed.
Processing
The grey fabric made as above is sent to process house to give desired
dyeing and finishing effects to make it suitable for sales in market.
Packing
There are two different ways of disposal of fabric either it is sold
in grey shape as made from loom suitable for garments and sheeting or
it is sent to process house for dyeing and finishing and again for
grading in required length as per buyer’s need. The finished fabric is
subjected to packing in Than, Piece and Lump as per requirement.
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